Reversible bond formation via sulfur free reversible addition fragmentation in photo-3D printing

Abstract

An addition-fragmentation monomer (AFM) has been used as a crosslinker in photopolymerization-based 3D printer resins in order to try and reduce shrinkage due to polymerisation. This results in reversible network formation via photo crosslinking with reversible covalent bond formation to effect mechanical performance. The 3D printing conditions were optimized with regards to print quality, print speed, etc. The AFM was synthesized via catalytic chain transfer polymerization (CCTP) and characterized using NMR and size exclusion chromatography (SEC). The incorporation of the AFM as a crosslinker allows for rapid reversible covalent bond formation during network formation in 3D photopolymerization printing resulting in a reduction in both polymerisation shrinkage and stress higher molecular weight crosslinkers lead to less shrinkage and reversible bond formation to less stress build up. Curing was monitored via photo-rheology and Fourier Transform Infrared Spectroscopy (FT-IR). At lower contents of AFM, the mechanical properties (strength and Young’s modulus) are improved without compromising material properties, printing conditions and curing time. At higher AFM content, the kinetic analysis of the photopolymerization reaction shows a reduced final conversion of the vinylic bonds along with a delay of the gel point. The thermal and mechanical properties were evaluated with incorporation of different concentrations of AFM added to the resin formulations.