Retrofit of a Marine Engine to Dual-Fuel Methane–Diesel: Experimental Analysis of Performance and Exhaust Emission with Continuous and Phased Methane Injection Systems

Abstract

Shipping is a highly energy-intensive sector, and fleet decarbonization initiatives can significantly reduce greenhouse gas emissions. In the short-to-medium term, internal combustion engines will continue to be used for propulsion or as electricity generators onboard ships. Natural gas is an effective solution which can be used to mitigate greenhouse gas emissions from the marine sector. Considered to be a transitional fuel, it can provide a potential reduction in CO2 emissions of around 20–30%, compared with conventional marine fuels. This work investigated the influence of diesel-injection strategies on the performance and emissions of a single-cylinder prototype compression-ignition engine for marine applications, retrofitted to run as a Low-Pressure Dual-Fuel Engine using natural gas. Two different injection systems were used: a mass flow controller enabling continuous-mode gas feeding, and a Solenoid-Operated Gas Admission Valve for marine applications, the latter allowing phased natural-gas injection. Experimental tests were focused on partial-load conditions, which are critical for dual-fuel engines, with a natural gas/diesel mass ratio of 4:1. Phased injection resulted in reductions in fuel consumption, compared to continuous mode, of up to 11%. Further experiments demonstrated reductions in fuel consumption of up to 20.7% (in equivalent diesel); on the other hand, the unburned hydrocarbon emissions which resulted were an order of magnitude larger than the reference values for full diesel, reducing the benefits in terms of greenhouse gas emissions, with a reduction in Global Warming Potential of only 3% compared to full diesel.