Abstract

AbstractBecause of high wear rate and low thermal deformation temperature, the generalization and application of polytetrafluoroethylene (PTFE) in the field of tribology is restrained to a certain extent. In order to improve the wear resistance and thermal stability of this self‐lubricating polymer, organic montmorillonite (OMMT) nanoparticle reinforced polyethersulfone (PES) and PTFE ternary composites were prepared by the cold molding and vacuum sintering technology. The effects of sodium montmorillonite (Na‐MMT) and OMMT on the microstructures, thermal stabilities and tribological properties of PTFE composites were comparatively studied. The results show that the thermal stability of the PES/PTFE composites is clearly improved by the incorporation of OMMT nanoparticles. Not only the friction coefficients but also the wear rates of OMMT/PES/PTFE composites are less than those of Na‐MMT/PES/PTFE composites under identical tribological tests. Of all these PTFE composites, the PES/PTFE composite containing 10.0 wt% OMMT nanoparticles exhibits the best friction and wear properties (μ = 0.14, k = 5.78 × 10−15 m3 N–1 m−1). This can be attributed to the existence of a polymer multicomponent layer consisting of PTFE, PES and OMMT on the composite surface as well as the formation of uniform PTFE transfer film on the worn surfaces of metal counterparts.

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