Abstract

Numerous mechanical nonstationary fault signals are a mixture of sustained oscillations and nonoscillatory transients, which are difficult to efficiently analyze using linear methods. We propose a nonlinear demodulation analysis method based on resonance and apply it to the fault diagnosis of rolling bearings. Unlike conventional demodulation methods that use frequency-based analysis and filtering techniques, our nonlinear demodulation analysis method is a decomposition demodulation of the signals according to different resonance based on Q-factors. When a local rolling bearing fault such as pitting is present, the fault vibration signals consist of the regular vibration signals and noise (a high resonance component containing multiple simultaneous sustained oscillations) and a transient impulse signal (a low resonance component being a signal containing nonoscillatory transients of faults). The regular vibration signal is a narrowband signal that has a high Q-factor, and the transient impulse signal is a wideband signal that has a low Q-factor. Using our resonance-based nonlinear demodulation analysis method, we decompose the signal into high resonance, low resonance, and residual components. Then, we perform a demodulation analysis on the low resonance component that includes the fault information. We have verified the feasibility and validity of the algorithm by analyzing the results of experimental and engineering signals.

Highlights

  • The rolling bearing is one of the most widely used general mechanical components in rotating machines

  • Our approach uses a combination of a high resonance component and a low resonance component to represent the nonstationary multicomponent modulation signal of the rolling bearing fault

  • Unlike traditional signal decomposition methods that use frequency division, our nonlinear demodulation method is based on resonance

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Summary

Introduction

The rolling bearing is one of the most widely used general mechanical components in rotating machines. The key to the fault diagnosis of a rolling bearing is to determine the algorithm for extracting the periodic impulse component and a demodulation analysis of the nonstationary multicomponent modulation signal with massive noise. Traditional envelope demodulation methods can be classified into Hilbert transform demodulation analysis or generalized detection-filtering demodulation analysis [2,3,4] Both have limitations: two time domain adding signals that have no fault information are demodulated by Advances in Mechanical Engineering subtracting their frequencies [5]. We introduce the resonance-based sparse signal decomposition method to the fault diagnosis of rolling bearings. Our approach uses a combination of a high resonance component (sustained oscillation component) and a low resonance component (transient impulse component) to represent the nonstationary multicomponent modulation signal of the rolling bearing fault.

Signal Decomposition Based on Compound Q-Factor Bases
Simulation Signal Analysis
Analysis of Experimental Signal
Analysis of Bearing Fault Engineering Signal
Analysis of Normal Bearing Signal
H28 H26 H24 H22 H20
Conclusion
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