Resolving the Dependence of Aluminum Alloy Corrosion on Grain Orientation by Scanning Electrochemical Cell Microscopy

Abstract

The study of grain-dependent corrosion behaviors of practical polycrystalline metals remains challenging due to the influences of other microstructural features, such as intermetallic particles and grain boundaries. In this work, we employed the oil-immersed scanning electrochemical cell microscopy (SECCM) to investigate the effect of grain orientations of a practical aluminum alloy AA7075-T73 on the surface electrochemical behaviors. Thousands of spatially resolved microscopic potentiodynamic polarization (PDP) measurements were performed, allowing the extraction of information only from grain interior areas excluding intermetallic particles and grain boundaries. The differences in the corrosion behaviors between grains were revealed. Cathodic currents exhibited a strong grain orientation dependence with a decreasing order of {101} > {001} > {111}, agreeing with the prediction from the order of atomic planar density. By contrast, the dependence of anodic currents on grain orientation was weak, and pitting was independent of grain orientation, which could be due to the limited mass transport of ions within the surface oxide film. This work highlights the capability of oil-immersed scanning electrochemical cell microscopy in resolving small electrochemical differences, which will greatly promote the study of grain-dependent behaviors of practical polycrystalline samples.