Abstract

To address the critical challenges impeding the progress and utilization of electromechanical suspensions, this paper examines the negative consequences of inertial mass on the acceleration of the sprung mass and structural reliability issues. It then introduces and optimizes two novel suspension configurations featuring a series buffering and damping structure (SBDS). Subsequently, a two-degree-of-freedom electromechanical suspension model with SBDS is proposed and formulated. Utilizing the probability method, the paper also derives the vibration transmission characteristic formulas for the SBDS-integrated suspension. Theoretical analysis suggests that the integration of SBDS is advantageous in reducing the inertial force generated by the inertial mass in electromechanical suspensions. Additionally, the impact of parameter variations in SBDS on suspension characteristics is examined, providing theoretical guidance for the design of this structure. Building upon the proposed suspension theory incorporating the novel SBDS configuration, a butterfly spring buffer is employed to replace the connecting rod in the traditional electromechanical suspension design. Bench tests validate that the new electromechanical suspension configuration with SBDS addresses the issue of performance degradation in the high-frequency range due to inertial mass, thereby enhancing the overall performance of electromechanical suspensions and facilitating their further development and application.

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