Abstract

ABSTRACT In this study, a new flexible screen surface structure with an additional striking beam was proposed for improved efficiency and addressing the clogging issue while processing moist coal material. Vibration tests were used to analyze the time-frequency characteristics of the screen surface and the striking beam under no-load and load conditions. The effects of different process parameters on the elastic screening effect of viscous and wet materials were explored. Further, the industrial application of the equipment was preliminarily carried out. The results showed that the load did not affect the main vibration frequency of the elastic screen surface and the striking beam. When the axis distance was adjusted to 7.5 cm, the displacement from the feeding end to the discharge end gradually decreased, promoting the rapid loosening and stratification of the material group. Semi-industrial tests showed that the optimal screening effects had a screening efficiency of 92.16% and a total misplaced content of 5.95% when exciting force was 18 kN, the exciting frequency was 10.8 Hz, the feeding rate was 9.36 t/h, the distance was 7.5 cm, and the moisture content was 8.21%. The GQPSS1848 vibrating screen applied in the industry achieved a screening efficiency of 86.66% at a processing capacity of 85 t/h with a broad commercial prospect. The study aims to provide theoretical and technical support for the research and development of flexible screening equipment and the efficient classification of −3 mm sticky and wet materials.

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