Research on High-Torque-Density Design for Axial Modular Flux-Reversal Permanent Magnet Machine

Abstract

The traditional flux reversal permanent magnet (FRPM) machine has high torque ripple due to the double salient-pole structure, and the effective air-gap length is increased by the permanent magnet structure of the stator tooth surface, which affects the size of the air-gap magnetomotive force (MMF). This paper proposes an axial modular flux-reversal permanent magnet (AM-FRPM) machine with attractive torque capabilities. Based on air-gap magnetic field modulation theory, a method to achieve optimal air-gap harmonic torque contributions was developed. Then, the principle for high-torque-density generation in the AM-FRPM machine under an alternating magnetization topology was investigated using the PM magnetic field modulation and armature reaction magnetic field modulation. In addition, the cogging torque suppression mechanism, which guides the selection of stator-slot and rotor-pole combinations, was investigated. In addition, a comprehensive comparison of the electromagnetic characteristics of two AM-FRPM machines and a traditional FRPM machine was conducted. Then, the advantages and disadvantages of the three machines were analyzed. Finally, prototypes were manufactured and tested to verify the correctness of the theoretical analysis.