Abstract

In large-scale wind turbines, the force state of the pitch system greatly influences safe operation and service life. This paper provides a novel method to estimate blade pitch load, bearing friction torque, and motor pitch torque. In this method, the force equilibrium equations are established by investigating the force of the pitch system under multiple operating conditions. The multidimensional BIN method is employed to classify the supervisory control and data acquisition (SCADA) data of wind turbines into several intervals. The multidimensional scatter data is processed in a single-valued way. Then, the estimating model of the pitch system forces is established by combining the obtained data and the equilibrium equations. Taking a 2 MW wind turbine as an example, the variation characteristics of blade pitch load, bearing friction torque, and motor pitch torque under multiple operating conditions are analyzed. Some interesting and valuable conclusions are obtained. For example, when the wind speed increases, the blade pitch load increases significantly in the maximum wind energy tracking region, but there is no obvious change in the observed constant power output region. The wind speed and azimuth have little effect on the bearing friction torque. The variation trend of motor pitch torque is consistent with that of blade pitch load in the maximum wind energy tracking region.

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