Research on five axis NC Machining Simulation Based on VERICUT

Zhihua Yuan,Jipeng Wang,Yuhui Hu,Xiaolong Kong

doi:10.3991/ijoe.v11i7.4767

Zhihua Yuan, Jipeng Wang + Show 2 more

Open Access

https://doi.org/10.3991/ijoe.v11i7.4767

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Abstract

The structure of five axis machine tool is complex and expensive, especially in the processing of complex and sophisticated parts. It is prone to produce the phenomenon of overcutting or undercutting between the machine parts and the knives or the machine tool , which will cause serious damage or even grievous scrap on the machine tool . With the help of VERICUT 7.0 Simulation of NC machine tool, you can modify and optimize the NC program code, shortening the real processing time required and improving the economic benefit of the company remarkably.

Highlights

Dealing with some highly accurate and complicated parts which are demanded, for machine tool processing, due to the workpiece and cutting tool’s interactive rotation, it is much more likely to cause the damage and even the scrap on workpiece, cutting tool or machine tool [2], which leads to the stagnation of the whole production plan
The computer is developing on the aspects of hardware and software, especially the development and popularization of the computer simulation software, which makes changes of the mechanical processing from the traditional machine tool operation to the computer simulation processing
In UG, according to the actual size of the real machine DMU50, we establish a virtual model of machine tool, and export the STL file, in order to establish a machine tool simulation model in VERICUT

Summary

INTRODUCTION

Dealing with some highly accurate and complicated parts which are demanded, for machine tool processing, due to the workpiece and cutting tool’s interactive rotation, it is much more likely to cause the damage and even the scrap on workpiece, cutting tool or machine tool [2], which leads to the stagnation of the whole production plan. This kind of damage could be avoided , but it expends too much time and human power. Simulation of the real machine tool processing is becoming more and more humanized and tends to be more realistic and vivid

VERICUT GENERAL SIMULATION OF MACHINING

BUILD DMU50 FIVE AXIS MACHINE TOOL MODEL

The choice of machine tool control system

SIMULATION MACHINING SIMULATION

THE ACTUAL PROCESSING VALIDATION