Research on fault diagnosis of electric submersible pump based on improved convolutional neural network with Bayesian optimization

Abstract

A conventional intelligent fault diagnosis approach for electric submersible pumps (ESPs) is heavily dependent on manual expertise for feature extraction. Meanwhile, a conventional convolutional neural network (CNN) exhibits an excess of parameters and requires a substantial volume of training samples. In this paper, a fault diagnosis algorithm of ESPs based on a Bayesian optimization-one-dimensional convolutional neural network-support vector machine (BO-1DCNN-SVM) is proposed by combining a 1DCNN with a SVM and using the algorithm BO to tune the improved 1DCNN. First, the method uses the self-extracting feature capability of the 1DCNN to solve the problem that traditional diagnosis methods over-rely on manual experience extraction. Meanwhile, the last layer of the convolutional neural network Softmax layer is replaced by the SVM to effectively process a few sample data. The accuracy and generalization ability of the fault classification of the electric submersible pump are improved. Then, the Bayesian optimization algorithm is used to find the optimal combination of hyperparameters for the improved 1DCNN-SVM model to further improve the prediction performance of the fault diagnosis model. Finally, the experimental results achieved a classification accuracy of 96.64%, which is 5% higher than existing CNN approaches with data samples of similar scale in this paper. The proposed method also proved to be highly accurate and robust in fault diagnosis.