Abstract

Intelligent fault diagnosis methods based on deep learning becomes a research hotspot in the fault diagnosis field. Automatically and accurately identifying the incipient micro-fault of rotating machinery, especially for fault orientations and severity degree, is still a major challenge in the field of intelligent fault diagnosis. The traditional fault diagnosis methods rely on the manual feature extraction of engineers with prior knowledge. To effectively identify an incipient fault in rotating machinery, this paper proposes a novel method, namely improved the convolutional neural network-support vector machine (CNN-SVM) method. This method improves the traditional convolutional neural network (CNN) model structure by introducing the global average pooling technology and SVM. Firstly, the temporal and spatial multichannel raw data from multiple sensors is directly input into the improved CNN-Softmax model for the training of the CNN model. Secondly, the improved CNN are used for extracting representative features from the raw fault data. Finally, the extracted sparse representative feature vectors are input into SVM for fault classification. The proposed method is applied to the diagnosis multichannel vibration signal monitoring data of a rolling bearing. The results confirm that the proposed method is more effective than other existing intelligence diagnosis methods including SVM, K-nearest neighbor, back-propagation neural network, deep BP neural network, and traditional CNN.

Highlights

  • The health condition monitoring and fault diagnosis of rotating machinery are of great importance in modern industry [1,2]

  • The proposed convolutional neural network-support vector machine (CNN-support vector machine (SVM)) method focuses on a rolling bearing intelligence fault diagnosis without any manual feature extraction or signal preprocessing, which is totally different from the traditional methods

  • As an emerging machine learning algorithm, deep learning is gradually applied in the field of intelligent fault diagnosis

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Summary

Introduction

The health condition monitoring and fault diagnosis of rotating machinery are of great importance in modern industry [1,2]. Different from the traditional fault diagnosis methods based on signal processing technology, the intelligent diagnosis algorithm can automatically extract the useful representative features from monitoring data [2]. Zhang et al [33] directly put a 2-D representation of raw vibration signals input into a CNN model for the fault diagnosis of bearings Their methods were without the manual feature extraction from raw data, a shortcoming still existed in their research. CNN-SVM method does not use any manual feature extraction and signal processing on the raw vibration data It can get rid of the dependence on expert experience and prior knowledge. The proposed method is applied to the diagnosis of rolling bearing 2-channel experimental vibration signal data and is compared with traditional intelligent diagnosis methods including SVM, KNN, BPNN, deep BP neural network (DBPN), and traditional CNN.

Standard Convolutional Neural Network
Convolution Operation Layer
Activation
Fully Connection Layer
Improved CNN-SVM Algorithm Construction
Method
The proposed method and is more than the traditional
The chart of of the the CNN-SVM
Deep Learning Training Skills
Experimental
Multichannel Fusion Fault Dataset of Rolling Bearing
Hyper-Parameters Selection of CNN Model
Methods
Conclusions
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