Research on Damage Characteristics of Ultrasonic Vibration-Assisted Grinding of a C/SIC Composite Material

Abstract

C/SiC composites are the preferred materials for high temperature resistant (usually above 1500 °C) structural parts in aerospace, aviation, shipbuilding, and other industries. When this kind of material component is processed efficiently by grinding, the damage forms of fiber step brittle fracture and fiber pulling out are often produced on the machined surface/subsurface. The existence of these damage forms deteriorates the quality of the machine surface and may reduce the bending strength of materials to a certain extent. Therefore, it is very important to study the mechanism and the damage law of ordinary grinding and ultrasonic vibration-assisted grinding and take reasonable measures to restrain the machining damage. In this paper, the typical damage forms of C/SiC composites during the end and side grinding are explored. The surface and subsurface damage degree of C/SiC composites during grinding and ultrasonic vibration-assisted grinding were compared. The effects of different process parameters on material damage were compared and analyzed. The results show that the damage forms of ordinary grinding and ultrasonic grinding are basically the same. Compared with ordinary grinding, ultrasonic-assisted grinding can reduce surface damage to a certain extent and subsurface damage significantly.