Research on Surface Quality by Ultrasonic Vibration-Assisted Face Grinding of Cemented Carbide

Abstract

Cemented carbide has huge applications in industrial production, but its high mechanical properties also increase the difficulty of processing. In this work, ultrasonic vibration-assisted grinding technology is used for the precision manufacturing of cemented carbide. The influence of the dynamic trajectory of the grains on the material removal process is analyzed. The morphology and roughness of the processed surface are measured and studied. It was observed that in the conventional grinding, the blade pattern is obvious with some defects on the surface. While in the ultrasonic vibration-assisted grinding, the material surface is mainly distributed with pits and small protrusions, and there is no obvious blade pattern. According to the roughness test, the roughness of ultrasonic vibration-assisted grinding is better than that of conventional grinding, and the increase in amplitude has a significant effect on the improvement of roughness. When the amplitude increases from 3μm to 9μm, the surface roughness is improved about 38.1%. The research of ultrasonic vibration-assisted grinding should be of great importance for promote the high-efficiency and high-quality processing and special applications of cemented carbide.