Research on a High-Speed and Heavy-Duty Closed-Loop Drive System of a Two-Phase Hybrid Stepping Motor Based on a Hybrid Controller

Abstract

Low load capacity and poor positioning accuracy of stepper motors in high-speed operation are currently two of the bottlenecks that limit their application in high-speed and heavy-duty drive applications. To solve this problem, a hybrid controller is proposed for the high-speed heavy-duty closed-loop stepper motor driving system, which includes two core contents. First, for the position control, a hybrid controller based on position error for open-loop/closed-loop automatic switching-combined spatial current given amplitude and angle automatic adjustment is proposed. Secondly, an advanced angle compensation strategy based on error-integrated feedforward is adopted to compensate for the electrical angle of the combined space current vector. To verify the effectiveness of the proposed method, theoretical analysis and system development as well as testing are carried out. Compared with the traditional open-loop drive system, results show that the maximum operating speed and maximum torque of the newly developed drive system based on the proposed method are improved by 50% and 81.25%, respectively. And at the same set speed and position, the response speed is faster and the accuracy of the steady-state process is higher. In the case of setting higher running speed and load torque, the drive system also maintains high-precision operation.