Research concerning optimum cutting parameters according with tool path strategy for finishing procedures

Abstract

Optimization of cutting parameters in NC milling needs to be studied because of its influence on machining time and cost. Today, any CAM software offers many tool path strategies to milling free form geometries. However, the users must have the know-how to choose the strategies according to geometry complexity, cutting tool geometry and its contact on the machined surface. Choosing the right strategy with the right cutting parameter is a rather difficult task to do on the machine tool. In this paper we try to take into account the influence of the toolpath over the surface quality for finishing operation. The main goal is to establish a direct link between machining parameters and toolpath in order to obtain the same surface quality for different trajectories. The first step consist in making a series of experiments for standards toolpaths (which can be found in any CAM software) like one-way, zig-zag, spiral from outside to inside, zig-zag at 45 dgr on a milling center. Based on the results, a correction coefficient for the feed rate was established.