Rendering of Beef Tallow for Biodiesel Production: Microwave versus Boiling Water and Acetone Fat Extraction

Abstract

Biodiesel can substitute for conventional diesel fuel and contribute to the decarbonization of the transportation sector. To improve biodiesel sustainability and decrease production costs, low-grade fats such as non-edible animal fats must be used. Animal fats are mixed with tissues which must be removed before alcoholysis to avoid biodiesel contamination with nitrogen and phosphorus-containing compounds. Biodiesel was produced by the methanolysis of beef tallow and beef tallow/soybean oil mixtures over calcium heterogeneous catalysts obtained by the calcination of scallop shells. The tallow from fatty bovine tissues was extracted using boiling water, dry microwave treatment, and acetone extraction. The thermal stability and the moisture content of the extracted fats were evaluated by thermogravimetry. The thermograms of fats revealed that microwave treatment, which was faster (3 min instead of 40 min for boiling water and 240 min for acetone extraction) and had the lowest energy consumption, led to a dry fat with a thermal stability analogous to that of fats extracted with boiling water and acetone. All the extracted fats behaved similarly in the methanolysis reaction over calcium catalyst, with biodiesel yield (61–62%) being 30% lower than the analogous obtained from soybean oil (88%). Co-processing the extracted tallow with soybean oil overcomes the drawback related to the low-grade fats.