Abstract

Conventional reliability models of belt drive systems in the failure mode of fatigue are mainly based on the static stress strength interference model and its extended models, which cannot consider dynamic factors in the operational duration and be used for further availability analysis. In this paper, time-dependent reliability models, failure rate models and availability models of belt drive systems are developed based on the system dynamic equations with the dynamic stress and the material property degradation taken into account. In the proposed models, dynamic failure dependence and imperfect maintenance are taken into consideration. Furthermore, the issue of time scale inconsistency between system failure rate and system availability is proposed and addressed in the proposed system availability models. Besides, Monte Carlo simulations are carried out to validate the established models. The results from the proposed models and those from the Monte Carlo simulations show a consistency. Furthermore, the case studies show that the failure dependence, imperfect maintenance and the time scale inconsistency have significant influences on system availability. The independence assumption about the belt drive systems results in underestimations of both reliability and availability. Moreover, the neglect of the time scale inconsistency causes the underestimate of the system availability. Meanwhile, these influences show obvious time-dependent characteristics.

Highlights

  • As an important form of mechanical transmission, belt drive systems are widely used in automotive, robotics, agricultural machinery and home appliances to transfer movement and power [1,2,3]

  • 6 Conclusions Conventional reliability models of belt drive systems in the failure mode of fatigue are mainly based on the static stress-strength interference (SSI) model and its extended models

  • To include these dynamic factors in the reliability analysis of belt drive systems and carry out a further system availability analysis, time-dependent reliability models, failure rate models and availability models of belt drive systems are developed in this paper

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Summary

Introduction

As an important form of mechanical transmission, belt drive systems are widely used in automotive, robotics, agricultural machinery and home appliances to transfer movement and power [1,2,3]. It is imperative to develop accurate availability and reliability models with the working mechanism taken into consideration in terms of the structure, stress and material parameters of belt drive systems. A computer-aided maintenance method was presented by the author These papers provided a sound theoretical basis for availability and reliability estimation of belt drive systems. Availability model of belt drive systems considering their dynamic working mechanism and maintenance activities, in terms of structural parameters, load parameters, material parameters and boundary conditions, are seldom reported. The time-dependent characteristics of the failure rate and the repair rate should be considered in availability models based on the working mechanism of belt drive systems.

Stochastic Dynamic Stress Analysis of Belt Drive Systems
Reliability Models of Belt Drive Systems Considering Failure Dependence
Conclusions
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