Red mud catalysts for hydrothermal liquefaction of alkali lignin: Optimization of reaction parameters

Abstract

The aromatic enrichment structure of lignin shows its great potential for valuable chemicals, which could be a substitution for petrochemical raw materials. However, the selective breaking of its macromolecular structure is a key challenge in lignin valorization. This study examined hydrothermal liquefaction of alkali lignin with Zr, Mo, and Ce-impregnated red mud catalysts to achieve the maximum liquefaction and break down the sub-aromatic units into selective phenolics. 10 wt% Mo and 10 wt% Ce/RM exhibited the effective liquefaction tendency in ethanol solvent. With a C/F ratio of 1:5, the maximum bio-oil yield (81.8 wt%) was obtained with (5 wt%) Mo–Ce/RM catalyst, and maximum conversion (91.6%) was achieved with a 1:2 C/F ratio in 50E: 50W co-solvent. However, the C/F (1: 10) was found to be efficient towards the selective breaking of alkali lignin into guaiacol compounds with 65.4 area% selectivity of vanillin. The FTIR and 1H NMR analysis showed the actual breaking of lignin sub-aromatic structure into monomeric compounds. The results of GPC analysis validate the cleavage of lignin's structure with a significant reduction in the molecular weight of lignin from ∼28400 gm/mol to ∼485 gm/mol. The catalyst was highly recyclable as it maintained remarkable activity up to two successive catalytic cycles.