Abstract

Spent Pot Lining First Cut (shortened to SPL-1cut) is a solid waste discharged from a primary aluminum electrolytic production process. SPL-1cut is classified as hazardous waste in China because it contains large amounts of soluble sodium fluoride and a tiny amount of cyanide. Most of SPL-1cut is carbon—about 65%—and its calorific value is 22.587 MJ∙kg−1. There is a high level of sodium fluoride in SPL-1cut—about 15%—and sodium fluoride is randomly distributed in the carbon granule. The recycling of SPL-1cut using dolomite as a reactant, based on the characteristics of the two-step decomposition of dolomite at a high temperature, is discussed. The recycling of SPL-1cut was performed under the following heating conditions: the heating temperature was 850 °C, the holding time was 120 min, and 40% of the dolomite was added to the SPL-1cut. It was found that the cyanides are completely oxidized and decomposed, and dolomite is decomposed into MgO and active CaCO3. At the same time, NaF reacts with active CaCO3 and converts into CaF2. The results provide references for using SPL-1cut as an alternative fuel in the dolomite calcination process of the Pidgeon Process.

Highlights

  • The alumina-cryolite molten salt electrolysis process is currently the most mature industrial-scale primary aluminum production method and is widely used throughout the world

  • The production of primary aluminum from molten salt electrolysis has brought about some environmental problems, among which spent pot lining (SPL) is one of the most prominent

  • SPL-1cut did not react with the dolomite during the process

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Summary

Introduction

The alumina-cryolite molten salt electrolysis process is currently the most mature industrial-scale primary aluminum production method and is widely used throughout the world. The production of primary aluminum from molten salt electrolysis has brought about some environmental problems, among which spent pot lining (SPL) is one of the most prominent. About 30 kg of SPL is discharged per tonne of primary aluminum produced [2]. Per tonne of primary aluminum, about 10–15 kg of SPL-1cut is generated as a by-product [4]. SPL-1cut is the most major hazardous waste from smelters, mainly containing carbon and sodium fluoride. SPL-1cut contains a large fraction of carbon (about 65%); a high level of sodium fluoride (about 15%); and small amounts of cryolite, calcium fluoride, alumina, and other substances [5]

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