Recent Research in Wire Cut Electrical Discharge Machining Process

Abstract

A product's shape and size are developed through the manufacturing process, which is essential to all sectors. With its unique thermal machining technique, Wire Cut Electrical Discharge Machining (WEDM), items with sharp edges and varied hardness that prove challenging to produce using conventional machining methods can be precisely machined. Utilizing the widely used non-contact material removal technique, the practical technology of the WEDM process is based on the typical EDM sparking phenomenon. When the process was first introduced, WEDM has developed from a crude way to make tools and dies to the best way to produce micro-scale parts with the highest level of surface finish quality and dimensional accuracy. This paper reviews the extensive amount of research done from the EDM process to the development of the WEDM. It reports on the WEDM research that involves optimizing the process parameters and examining the impact of various factors on productivity and machining performance. The impact of multiple WEDM process input parameters, including wire speed, peak current, pulse on and off times, and peak on material removal rate (MRR), surface roughness (Ra), and micro structural analysis, on various process output responses is reviewed in this study.