Abstract
AbstractThis paper presents a framework for the definition and calculation of Real‐Time Resource Efficiency Indicators (REIs) for batch processes. The indicators are based on the allocation of resource and energy inputs to the individual batches and recipe operations as the basis for a comprehensive analysis and representation of the overall resource efficiency.The framework structures REIs into three categories describing (1) the efficiency of key unit operations, (2) the efficiency of the production of an individual batch, and (3) the overall system performance. Indicators from the last two categories can be propagated along the production process and can be aggregated vertically from units to sections and complete production sites. Chemical production processes often involve batch blending and splitting, separation processes, and continuous production steps. The framework allocates the contributions of the continuous steps to the batches and considers merging and splitting of batches. Thus, it yields a reliable and commensurate set of indicators that can be used to monitor and to optimize the resource efficiency of batch processing plants in real‐time in order to support the decision making process in daily operations. To demonstrate the approach, it is applied to a sugar production process that integrates batch and continuously operated unit operations.
Sign-in/Register to access full text options 
Talk to us
Join us for a 30 min session where you can share your feedback and ask us any queries you have
Schedule a callDisclaimer: All third-party content on this website/platform is and will remain the property of their respective owners and is provided on "as is" basis without any warranties, express or implied. Use of third-party content does not indicate any affiliation, sponsorship with or endorsement by them. Any references to third-party content is to identify the corresponding services and shall be considered fair use under The CopyrightLaw.
