Rapid and nondestructive testing for simultaneous measurement of thermal conductivity and thermal diffusivity of flat materials based on thermography

Abstract

This study presents a novel experimental method that simultaneously supplies the thermal conductivity and thermal diffusivity of flat materials, which solves the limitations of traditional methods that have strict demands for thermal excitation, boundary, and size of samples. In this method, IR thermal imaging is used to collect data from the material surface temperature field caused by a laser excitation, and the differential terms in the basic heat-conduction differential equation are estimated by curve fitting. The differential equation is so transformed in an algebraic equation, which allows to simultaneously determine the thermal conductivity and thermal diffusivity. The measurement experiment does not require a strict control of the boundary or initial conditions, or thermal excitation modalities. The hypothesis this method is based on is that the spatial derivative of temperature in the Z-direction is linear with the temperature difference between the material surface and environment. Using this constraint the optimal operation conditions can be identified. The influence of operation conditions, including the heat transfer distance, excitation duration, material thickness, and number of sampling points on the measured surface, together with the results, were analysed by numerical simulation. The optimal operation conditions when testing two 304 stainless steel samples were found from this simulation analysis. Results of 304 stainless steel samples 1 and 2 mm thick show a deviation between the reference and measured values of the two thermal properties within 4.2 %, and repeatability within 5.5 %. Therefore, this method can realise rapid, nondestructive, and simultaneous measurements of thermal conductivity and thermal diffusivity.