Pyrolysis and Volatile Evolution Behaviors of Cold-Rolling Oily Sludge

Abstract

Cold-rolling oily sludge contains high amounts of oil and iron resources that can be recycled by pyrolysis. We investigated the pyrolysis behavior and volatile products of oily sludge by thermogravimetric analysis (TG) coupled with Fourier transform infrared spectroscopy (FTIR) and a pyrolyzer (PY) coupled with gas chromatography/mass spectrometry (GC/MS). The pyrolysis process was divided into three stages: H2O drying and CO2 desorption at low temperatures (below 393 K); the volatilization of low-molecular-weight organics and the covalent bond cleavage of C=C, C-O, and C-H in the medium-molecular-weight organics at medium temperatures (393–844 K); and chain scission of the high-molecular-weight organics and reduction of iron oxides by CO at high temperatures (above 844 K). The weight losses of oily sludge in the three stages were 0.4 wt %, 47.9 wt %, and 14.7 wt %, respectively. According to the kinetic models, stage 2 and stage 3 could be described with the second-order and third-order reaction models, and their activation energies were 40.22 kJ/mol and 214.99 kJ/mol, respectively. The compounds in the volatile products were identified by FTIR and GC/MS. The organics in the volatile products from stage 2 pyrolysis mainly consisted of aliphatic hydrocarbons, fatty acids, esters, ketones, and nitrogen compounds, while the volatile products from stage 3 predominantly contained aliphatic hydrocarbons, mononuclear aromatic hydrocarbons, and small amounts of nitrogen compounds and CO, suggesting the occurrence of chain scission of heavy organics.