Classification Model for Real-Time Monitoring of Machining Status of Turned Workpieces

Abstract

The occurrence of tool chatter can have a detrimental impact on the quality of the workpiece. In order to improve surface quality, machining stability, and reduce tool wear cycles, it is essential to monitor the workpiece machining process in real time during the turning process. This paper presents a tool chatter state recognition model based on a denoising autoencoder (DAE) for feature dimensionality reduction and a bidirectional long short-term memory (BiLSTM) network. This study examines the feature dimensionality reduction method of the DAE, whereby the reduced-dimensional data are concatenated and input into the BiLSTM model for training. This approach reduces the learning difficulty of the network and enhances its anti-interference capability. Turning experiments were conducted on a SK50P lathe to collect the dataset for model performance validation. The experimental results and analysis indicate that the proposed DAE-BiLSTM model outperforms other models in terms of prediction and classification accuracy in distinguishing between stable machining, over-machining, and severe chatter stages in turning chatter state recognition. The overall classification accuracy reached 96.28%.