Pyrolysed Co-N4 Macrocycles on Carbon Supports for the Efficient Electroreduction of CO2

Abstract

Converting CO2 into materials such as chemicals or synfuels is an attractive way to mitigate greenhouse gas emissions while producing value-added products1-4. Even though the intrinsic chemical stability of CO2 significantly limits its reactivity, the use of electrocatalysts allows its efficient reduction in a mild environment and at relatively low overpotentials5,6. Cobalt phthalocyanine (CoPC), cobalt tetra-phenyl porphyrin (CoTPP) and Vitamin B12 (VB12) are well-defined Co-N4 macrocycles whose incorporation into heterogeneous catalyst setups have led to materials with outstanding CO2 electroreduction reaction (CO2ERR) properties, most notably in the selective formation of CO at high current densities7-11.These Co-N4 macrocycles have also been used to manufacture catalysts efficient for the oxygen reduction reaction (ORR). Notably, the pyrolysis of the macrocyclic precursor supported by carbon materials allowed the fabrication of heterogeneous ORR catalysts with high loadings of catalytically active components, controlled local environments and enhanced stabilities12,13. While these properties could lead to these materials also being efficient catalysts for CO2ERR, to the best of our knowledge, such pyrolyzed catalysts have not been investigated for the CO2 reduction reaction.In this work, we report materials based on CoPC, CoTPP and VB12, supported by carbon black and pyrolyzed under argon, as efficient catalysts for the CO2ERR. The catalytic precursors were dispersed on carbon powders with ball-milling before being annealed at different temperatures chosen from the positions of the significant steps and plateaus observed by thermogravimetric analysis of the pure precursors. The structures of the resulting materials were analyzed by powder X-ray diffraction and X-ray absorption spectroscopy. The electrochemical behaviour of these materials for the CO2ERR were characterized in CO2-saturated potassium bicarbonate (KHCO3) electrolyte using a custom-made flow cell at a range of potentials, and the products of the reaction were analyzed with gas chromatography, 1H NMR spectroscopy and high-performance liquid chromatography.The high reactivity of the catalysts for the reduction of CO2 into CO was maintained for all materials treated at temperatures as high as 700 °C, even though the structures of their active sites were drastically different from that of the precursor molecules. The pyrolyzed materials also exhibited a change in correlation between the CO current densities and the KHCO3 concentration of the electrolyte, indicating that the reaction mechanism had changed compared to that of the pristine materials.1 Peter, S. C. Reduction of CO2 to Chemicals and Fuels: A Solution to Global Warming and Energy Crisis. ACS Energy Letters 3, 1557-1561, doi:10.1021/acsenergylett.8b00878 (2018).2 Lee, Z. H., Sethupathi, S., Lee, K. T., Bhatia, S. & Mohamed, A. R. An overview on global warming in Southeast Asia: CO2 emission status, efforts done, and barriers. Renewable and Sustainable Energy Reviews 28, 71-81, doi:10.1016/j.rser.2013.07.055 (2013).3 Saeidi, S., Amin, N. A. S. & Rahimpour, M. R. Hydrogenation of CO2 to value-added products - A review and potential future developments. Journal of CO2 Utilization 5, 66-81, doi:10.1016/j.jcou.2013.12.005 (2014).4 Zhao, G., Huang, X., Wang, X. X. & Wang, X. X. Progress in catalyst exploration for heterogeneous CO2 reduction and utilization: A critical review. Journal of Materials Chemistry A 5, 21625-21649, doi:10.1039/c7ta07290b (2017).5 Finn, C., Schnittger, S., Yellowlees, L. J. & Love, J. B. Molecular approaches to the electrochemical reduction of carbon dioxide. Chemical Communications 48, 1392-1399, doi:10.1039/c1cc15393e (2012).6 Torbensen, K., Boudy, B., Joulié, D., von Wolff, N. & Robert, M. Emergence of CO2 electrolyzers including supported molecular catalysts. Current Opinion in Electrochemistry 24, 49-55, doi:10.1016/j.coelec.2020.07.001 (2020).7 Wang, M. et al. CO2 electrochemical catalytic reduction with a highly active cobalt phthalocyanine. Nature Communications 10, doi:10.1038/s41467-019-11542-w (2019).8 Ni, W. et al. Dual single-cobalt atom-based carbon electrocatalysts for efficient CO2-to-syngas conversion with industrial current densities. Applied Catalysis B: Environmental 291, doi:10.1016/j.apcatb.2021.120092 (2021).9 Jia, C. et al. Vitamin B12 on Graphene for Highly Efficient CO2 Electroreduction. ACS Appl Mater Interfaces 12, 41288-41293, doi:10.1021/acsami.0c10125 (2020).10 Hu, B. et al. How does the ligands structure surrounding metal-N4 of Co-based macrocyclic compounds affect electrochemical reduction of CO2 performance? Electrochimica Acta 331, 135283, doi:10.1016/j.electacta.2019.135283 (2020).11 Hu, X. M., Ronne, M. H., Pedersen, S. U., Skrydstrup, T. & Daasbjerg, K. Enhanced Catalytic Activity of Cobalt Porphyrin in CO2 Electroreduction upon Immobilization on Carbon Materials. Angew Chem Int Ed Engl 56, 6468-6472, doi:10.1002/anie.201701104 (2017).12 Wan, G. et al. Tuning the Performance of Single-Atom Electrocatalysts: Support-Induced Structural Reconstruction. Chemistry of Materials 30, 7494-7502, doi:10.1021/acs.chemmater.8b02315 (2018).13 Wan, G. et al. Anion-Regulated Selective Generation of Cobalt Sites in Carbon: Toward Superior Bifunctional Electrocatalysis. Adv Mater 29, doi:10.1002/adma.201703436 (2017).