Pulsed electrodeposition of Ag+ doped prosthetic Fluorohydroxyapatite coatings on stainless steel substrates.

Abstract

In order to reinforce the antibacterial character of fluorohydroxyapatite (FHA) prosthetic layers on 316L stainless steel (316L SS), Ag+ ions (an antibacterial agent) are included in the electrodeposition medium to be incorporated in the FHA layers created by pulsed protocol. The doped coatings (Ag-FHA) with different concentrations of silver ions (5, 10, 20, 40 and 100ppm) were characterized electrochemically (polarization curves and electrochemical impedance spectroscopy) in simulated body fluid (SBF) solution and microbiologically against two pathogenic bacteria (Staphylococcus aureus and Escherichia coli). XPS, EDX and Raman spectroscopies were used to complement these evaluations. Whatever the concentration of incorporated Ag+ ions, the FHA morphology, structure and composition are not affected. The XPS and EDX results confirm the Ag+ presence within the apatite crystals, mostly concentrated at the extreme surface of the coatings. They also show the lowering of the stoichiometry of the coatings, confirmed by Raman analyses. The corrosion studies indicate that the prosthetic coatings act as a barrier against corrosion of the 316L SS alloy. Moreover, the results of the microbiological tests show that a content of 40ppm of silver, introduced into the prosthetic coatings, inhibits the bacterial growth. Lower concentrations showing only a partial inhibition. In conclusion, using a pulsed current mode in the electrodeposition processes generates Ag-FHA/316L SS systems suitable for biomedical applications.