Providing a Rigorous Benchmark Measurement Foundation for Modeling-Informed Qualification and Certification of Metal Additive Manufactured Components

Abstract

Metal additive manufacturing (AM) is a transformative set of technologies that are increasingly being used for demanding structural applications. However, persistent challenges regarding reliability and properties of the printed parts seriously impact qualification and certification (Q&C). Computational approaches can mitigate these challenges, but availability of benchmark measurement data for model validation is a key requirement. Q&C will be discussed in the context of the Computational Materials for Qualification and Certification (CM4QC) steering group, a tightly focused collaboration of aviation-focused companies, research and regulatory government agencies, and universities that is working to develop a roadmap for increasing the use of computational approaches in the aviation Q&C process. Benchmark measurement data will be discussed in the context of the Additive Manufacturing Benchmark Test Series (AM Bench), a broad collaboration of 10 NIST divisions and about 20 external organizations, including several that are collaborators on CM4QC, that provide rigorous measurement data for validating AM simulations for a wide range of AM technologies and material systems. Technical standards also play an important role for Q&C and the confluence between CM4QC, AM Bench, and standards organizations will be discussed.