Abstract

The paper proposes a method of cutting by generating of spur gears using a rack cutter with a modified geometry. The analytical equations of the tooth profile of the modified rack-gear cutter are deduced, both for involute zone and for filleting region, based on the remark that the profile is the envelope of successive positions of the tool. The undercutting radius for the modified profile is obtained from a system of transcendental equations which requires and a numerical method for solving it. Compared to the standard profile, the differences are insignificant. A program was written and the profiles of the teeth are represented for two shifting coefficients, for the standard and the modified tooth profiles.

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