Abstract
The SiO2-Al2O3 refractories and corresponding inks for 3D printing were prepared from silica glass binder suspensions and fused alumina with grain sizes of 75 and 240 ฮผm. Phase analysis (XRD) and morphological studies (SEM) were conducted to investigate the influence of sintering temperature and Al2O3 content on the strength, porosity, and density of the refractories. Rheological studies (rotational viscometry) were carried out determine the effect of polyethylene glycol (PEG) and hydroxypropyl methylcellulose (HPMC) content on the flow behavior of the inks. It was established that firing refractories based on fused silica and fused alumina at 1500 and 1600 ยฐC led to the formation of mullite and aluminosilicate melt on the surface of Al2O3 grains, enhancing the strength of the synthesized materials. Addition of PEG and HPMC to the ink composition was found to improve their rheological properties by increasing yield strength and promoting plastic flow. The ink demonstrated high printability and they are suitable for producing refractories using the Direct Ink Writing method.
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