Prompted by surface-engineered honeycomb Turing nanostructures: Reflections on polyamide structure, growth and performance

Abstract

The robust correlation between the performance of thin-film composite (TFC) reverse osmosis membranes and the polyamide (PA) active layer determines the necessity of precise design of the PA layer, and this regulation primarily involves the surface morphology and internal characteristics of the PA layer. In this study, we fabricated honeycomb Turing structure or nanovoid-rich TFC series membranes using polar/nonpolar organic phase additives. Characterization and simulation results confirmed that the enhancement of membrane performance relied more on the abundant nanovoids within the PA layer rather than the ordered honeycomb lattice surface. Notably, the TFC-nDCE membrane with multilayer nanovoids exhibited an approximately 89 % improvement in water permeability while maintaining satisfactory salt rejection (98.29 %). We emphasized the significant role of nanovoids in the diffusion process of amine monomers and investigated the potential relationship between nanovoids and the degree of surface cross-linking. Building upon this, a new insight into the formation of nanovoids induced by PA anisotropic growth was presented through a careful analysis of the amine monomer diffusion rate and the morphological evolution of nanovoids. The structure-property relationship between internal structures, surface morphologies, and performances was systematically and thoroughly investigated, pointing out the direction for the rational design of TFC membranes.