Preparation of self-foamed glass ceramics based on the cooperative treatment of various solid wastes: Characterization of structure-properties and analysis of self-foaming behavior

Abstract

Utilization of solid waste can be a preferable waste management solution. In this study, a type of self-foamed glass ceramic material was prepared using lead zinc mine tailings, red mud, and silica sand tailings through in-situ decomposition foaming. The effect of silica sand tailings content on the pore morphology, microstructure, and basic performances of the prepared specimen was analyzed. Meanwhile, the differences in the pore morphology and self-foaming behavior of the foamed glass ceramics were discussed. The obtained results indicated that the addition of silica sand tailings facilitated the formation of the glass phase in samples, and the composition, content, and viscosity of the glass phase could be changed by adjusting the content of silica sand tailings, resulting in a uniform distribution of the formed pores. Owing to their well-distributed pore structure, foamed glass ceramics exhibit excellent comprehensive properties (light weight and high strength), making them a potential non-load-bearing material. In this study, the comprehensive properties of the sample prepared with 40 wt% silica sand tailings were determined to be the best: exhibiting the lowest bulk density (0.63 g/cm3), highest porosity (72.6%), and an applicable mechanical strength (9.7 MPa). This study utilized three solid wastes through a reasonable combination based on their chemical composition, and proposed a novel technique for the preparation of self-foaming glass ceramics via the cooperative treatment of various wastes.