Preparation of novel silica-clay mineral aerogel nanocomposites with outstanding thermal insulation performance

Abstract

Monolithic silica-based aerogels, produced with tetraethoxysilane (TEOS), reinforced with aramid fibers and incorporating aluminosilicates were prepared for the first time. The nanocomposites were obtained by varying the amount and type of aramid fibers and replacing a part of the synthetic Si (up to 35 wt% of Si) of TEOS by natural aluminosilicates, kaolin and palygorskite. The effects of the type and amount of both fiber and mineral in the materials key properties were investigated. Most samples displayed very low volumetric shrinkages during ambient drying (< 5%), high porosity (∼90%), and low bulk densities, down to 120 kg m-3. Composites with both minerals exhibited superinsulating thermal performance, with thermal conductivity reaching values as low as 22 mW m-1 K-1, while also showing excellent thermal stability. The mechanical properties of the designed clay mineral-silica aerogels can be tailored, since the addition of short length fibers (Kevlar pulp) produces stiffer composites, while the longer fibers (Teijinconex) lead to more flexible ones.