Preparation of active carbons from coal: Part III: Activation of char

Abstract

Active carbons with a burn-off of 52% have been prepared from four coals of different rank and origin after preoxidation to different degrees at 543 and 473 K, and further carbonization at 1123 K. The activation has been carried out with CO 2 at 1123 K at two flow rates viz. 7 cm 3 min −1 and 500 cm 3 min −1. Active carbons have also been prepared from a preoxidized coal by activation to different degrees of burn-off between 10 and 80%. The effect of the degree of oxidation, the flow rate of the activating gas and the extent of burn-off on the porous structure development of active carbons has been examined. The active carbons prepared from unoxidized coal have poor textural characteristics (porosity, N 2 and CO 2 surface area). Nevertheless, the textural characteristics are enhanced as the degree of preoxidation of the coal is increased. The low flow rate of CO 2 (activating gas) produces active carbons with a better microporous character. The degree of activation (the extent of burn-off) of the carbon determines the porous structure of the active carbon. At low degrees of burn-off (less than 50%) the product is largely microporous. At higher degrees of burn-off between 35–65% the product has a mixed porous structure and contains all types of pores. Active carbons with a given textural character can be obtained by controlling the degree of oxidation of coal and the degree of activation of the carbonized material.