Predictive Direct DC-Link Control for 7.2 kV Three-Port Low-Inertia Solid-State Transformer With Active Power Decoupling

Abstract

Promising for applications including renewable energy and electric vehicle fast charging, a medium-voltage (MV) solid-state transformer (SST) typically has multiple modules series stacked, which requires the modules to be single phase. One critical issue of the single-phase SST is the double-line-frequency power ripple. Traditionally, large passives are used to buffer the ripple, resulting in significantly increased volume and cost. This article for the first time proposes active power decoupling (APD) for the SST and a predictive direct dc-link control method, using a current-source (CS) single-stage SST as an example. An electrolytic capacitorless buffer port is used to absorb the ripple, which tolerates up to a 30% voltage ripple for small capacitance. The APD SST control is challenging. First, the CS SST realizes isolation, dc-link, and multiport in a single stage. Second, different from conventional SSTs or APD converters, the low-inertia dc-link in this SST has a 40% switching ripple, which is difficult to stabilize. To address the control challenge, a direct dc-link control architecture and a predictive control method are proposed. Simulation and experimental results verify the proposed control method on an MV SiC modular soft-switching solid-state transformer (M-S4T) prototype. The proposed APD reduces the SST volume by 53.8%. Importantly, the proposed concept is not limited to the M-S4T, but is generic to other SSTs or APD converters.