Abstract

The thermo-economic performance of a gas turbine is simulated using a fish bone technique to characterize the major equipment failure causes. Moreover a fault tree analysis and a Pareto technique are implemented to identify the related failure modes, and the percentage and frequency of failures, respectively. A pump 101 and drier 301 belonging to the Tabriz Petrochemical Company are considered for such analysis, which is complemented with a regression method to determine a behavioral model of this equipment over a twenty-year period. Research findings indicate that 81% of major failure factors in production equipment are related to the executive procedures (24%), human error (22%), poor quality of materials and parts (20%), and lack of personnel training (15%).

Highlights

  • Renewable energy power plants such as parabolic trough solar collectors can play a vital role in supplying the current and future energy demands of industrial and residential sectors due to their lack of fossil fuel consumption, efficient power production and performance flexibility as well as lack of greenhouse gas emission [1–5]

  • On the other hand, using root cause failure analysis methods has been originally used in the issues related to safety management, so that the accident or event is explored systematically when using root cause analysis (RCA) or Root cause failure analysis (RCFA) methods

  • Using Pareto Technique The analysis shows that a specific cause of a different set of failures occurs

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Summary

Introduction

Renewable energy power plants such as parabolic trough solar collectors can play a vital role in supplying the current and future energy demands of industrial and residential sectors due to their lack of fossil fuel consumption, efficient power production and performance flexibility as well as lack of greenhouse gas emission [1–5]. In [6] conducted thermodynamic and economic investigation of a parabolic trough solar collector integrated with a Kalina cycle Their analysis showed that the most exergy destruction occurs inside solar collectors and steam generator. In [7] investigated a parabolic trough power plant using thermic oil (therminol-VP1) and molten salt as heat transfer fluid from thermodynamic aspect. Their results showed that the higher overall exergy efficiency (21.77%) and capacity factor (38.20%) and annual energy generation (114 GWH) are found for thermic oil for a case with energy storage and fossil fuel backup system. On the other hand, using root cause failure analysis methods has been originally used in the issues related to safety management, so that the accident or event is explored systematically when using RCA or RCFA methods.

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