Prediction of Operational Noise Uncertainty in Automotive Micro-Motors Based on Multi-Branch Channel–Spatial Adaptive Weighting Strategy

Abstract

The acoustic performance of automotive micro-motors directly impacts the comfort and driving experience of both drivers and passengers. However, various motor production and testing uncertainties can lead to noise fluctuations during operation. Thus, predicting the operational noise range of motors on the production line in advance becomes crucial for timely adjustments to production parameters and process optimization. This paper introduces a prediction model based on a Multi-Branch Channel–Spatial Adaptive Weighting Strategy (MCSAWS). The model includes a multi-branch feature extraction (MFE) network and a channel–spatial attention module (CSAM). It uses the vibration and noise data from micro-motors’ idle operations on the production line as input to efficiently predict the operational noise uncertainty interval of automotive micro-motors. The model employs the VAE-GAN approach for data augmentation (DA) and uses Gammatone filters to emphasize the noise at the commutation frequency of the motor. The model was compared with Convolutional Neural Networks (CNNs) and Multilayer Perceptrons (MLPs). Experimental results demonstrate that the MCSAWS method is superior to conventional methods in prediction accuracy and reliability, confirming the feasibility of the proposed approach. This research can help control noise uncertainty in micro-motors’ production and manufacturing processes in advance.