Prediction of milling surface roughness based on DGLCM and neural network

Abstract

With the manufacturing industry’s increasingly automated and intelligent development, traditional workpiece roughness measurement methods can no longer meet the requirements for short time, high efficiency, and online measurement. Therefore, this article proposes a roughness evaluation model for vertical milling workpiece roughness measurement and improves upon the traditional Gray Level Co-occurrence Matrix (GLCM) method to achieve high accuracy and robustness in measuring milling surface roughness. First, the milled surface is illuminated by a coaxial light source, and an image is captured using an industrial camera and a telecentric lens. Then, four features of the image are extracted using the Direction Measure-based Gray Level Co-occurrence Matrix (DGLCM) to construct a feature descriptor. Finally, Finally, create an RBF network to predict surface roughness. Through experimental comparison with traditional GLCM feature extraction methods, our proposed feature extraction method has a prediction error of only 2.01%, which is superior to traditional methods.