Abstract

Geometric characteristics provide an important means for characterization of the quality of direct laser deposition. Therefore, improving the accuracy of a prediction model is helpful for improving deposition efficiency and quality. The three main input variables are laser power, scanning speed, and powder-feeding rate, while the width and height of the melt track are used as outputs. By applying a multi-output support vector regression (M-SVR) model based on a radial basis function (RBF), a non-linear model for predicting the geometric features of the melt track is developed. An orthogonal experimental design is used to conduct the experiments, the results of which are chosen randomly as training and testing data sets. On the one hand, compared with single-output support vector regression (S-SVR) modeling, this method reduces the root mean square error of height prediction by 22%, with faster training speed and higher prediction accuracy. On the other hand, compared with a backpropagation (BP) neural network, the average absolute error in width is reduced by 5.5%, with smaller average absolute error and better generalization performance. Therefore, the established model can provide a reference to select direct laser deposition parameters precisely and can improve the deposition efficiency and quality.

Highlights

  • Publisher’s Note: MDPI stays neutral with regard to jurisdictional claims in published maps and institutional affiliations

  • Yao [20] compared the prediction performance of support vector regression (SVR) models based on different kernel functions, and found that the model based on a radial basis function (RBF) was more suitable for predicting the geometric characteristics of the deposited melt channel

  • Support vector regression belongs to black-box modeling, and fits the relationship between input and output by analyzing known sample data

Read more

Summary

Introduction

Due to the rapid development of the manufacturing industry, traditional processes have become unable to meet higher requirements for product accuracy, variety, and complexity. Advanced material-adding manufacturing methods have developed rapidly in recent years, especially direct laser deposition, a high-tech process that uses high-energy lasers to melt and deposit metal powder into three-dimensional parts [1]. It has attracted attention in the automobile, power plant, and aerospace industries [2], considering the associated good part performance, high manufacturing flexibility, short production cycle, and low cost [3]. The stability of product quality and the repeatability of manufacturing processes are not high, which seriously restricts its development

Methods
Results
Conclusion
Full Text
Published version (Free)

Talk to us

Join us for a 30 min session where you can share your feedback and ask us any queries you have

Schedule a call