Abstract

Milling is a versatile manufacturing process which is used in machining many types of complex geometry parts, which has become the prior subject for many research studies. This paper provides study on cutting forces on end milling during machining. The study deals with the indirect measurement of cutting forces during machining using frequency response function (FRF). The problem of determining the unknown force acting on a body or a structure is the inverse problem. The cutting forces acting on a tool can be estimated by the responses measured at different points when the tool comes in contact with the work piece. The accuracy of the method can be improved by using singular value decomposition method and Moore Penrose pseudo inverse method. The experimental method results in better identification of cutting force which helps in optimum design and development of cutting tools. Statistical analysis helps in knowing the level of significance of the proposed method.

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