Abstract

This paper presents the predictability of aluminium-manganese alloy exposure time based on its as-cast weight and corrosion rate in sea water environment. The validity of the derived model: α = 26.67γ + 0.55β - 0.29 is rooted on the core expression: 0.0375α = γ + 0.0206β - 0.0109 where both sides of the expression are correspondingly approximately equal. Statistical analysis of model-predicted and experimentally evaluated exposure time for each value of as-cast weight and alloy corrosion rate considered shows a standard error of 0.0017% & 0.0044% and 0.0140% & 0.0150% respectively. The depths of corrosion penetration (at increasing corrosion rate: 0.0104 - 0.0157 mm/yr) as predicted by derived model and obtained from experiment are 0.7208 × 10-4 & 1.0123 × 10-4 mm and 2.5460 × 10-4 & 1.8240 × 10-4 mm (at decreasing corrosion rate: 0.0157 - 0.0062 mm/yr) respectively. Deviational analysis indicates that the maxi- mum deviation of the model-predicted alloy exposure time from the corresponding experimental value is less than 10%.

Highlights

  • The service performance of metals, irrespective of the exposure environment is largely affected by their physical and mechanical properties such as hardness, weldability, toughness, malleability, ductility, resistance to fatique etc

  • The aim of this work is to ascertain the predictability of aluminium-manganese alloy exposure time based on its as-cast weight and corrosion rate in sea water environment

  • This implies that the predicted exposure time for the Al-Mn alloy in sea water environment is dependent on just two factors: as-cast weight and corrosion rate of the alloy

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Summary

Introduction

The service performance of metals (or alloy), irrespective of the exposure environment is largely affected by their physical and mechanical properties such as hardness, weldability, toughness, malleability, ductility, resistance to fatique etc. The stability of metals or alloys in an aggressive environment has been reported [2] to basically depend on the protective properties of organic or inorganic films as well as on the layer of corrosion products. This is because correction factor is the negative of the deviation as shown in Equations (8) and (19).

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