Precision Case Hardening by Low Pressure Carburizing (LPC) for High Volume Production*

Abstract

Abstract Traditionally, case hardening is based on carburizing in atmospheres and oil quenching; this is carried out in sealed quench furnaces and in continuous lines (pusher, roller or rotary furnaces). They are technologies and devices developed more than 50 years ago and, over the course of time, they have exhausted their development potential. At present, they hardly meet the incoming requirements of the modern industry regarding quality and replicability, integration and organization of production, and environment protection. A solution for weak points of traditional case hardening is the use of vacuum technologies and equipment. Vacuum carburizing increases the resulting precision and replicability, and the variety of vacuum equipment for heat treatment allows the adaptation to modern industry requirements. Two applications are described in the article. The first one – evolutionary – is based on the triple- chamber vacuum furnace for semi-continuous production as a wide alternative for traditional devices. The second system – innovative – is based on the true single-piece flow method. Both solutions have specific and characteristic properties that predispose them for different applications depending on quality requirements and organization of production.