Abstract

In this study, a novel hydroxyapatite (HA)/polyurethane (PU) composite porous 3D scaffold was developed by in situ polymerization. Aliphatic hexamethylene diisocyanate (HDI) as a nontoxic and safe agent was adopted to produce the rigid segment in PU polymerization. HA powder was compounded in a PU polymer matrix during the polymeric process. The macrostructure and morphology as well as mechanical strength of the scaffolds were characterized by FTIR, XRD and SEM. The results show that the HDI can react mildly with hydroxyl (–OH) groups of polytetramethylene ether glycol and a mild foaming action caused by the release of CO2 gas occurred simultaneously in the reactive process, thus producing a uniform porous structure of HA/PU scaffold. The HA/PU composite scaffold with a high HA content of about 30 wt% has a porosity of more than 60% and a pore size from 100 to 800 μm. After immersed in simulated body fluid, the scaffolds were investigated by weight loss experiments and FTIR. The results show that polymerized component of HA/PU scaffolds degraded gradually in vitro, while HA component presented a classic trend of dissolution then deposition procedure. Three hydrolysis processes may happen in the PU degradation. The HA/PU scaffolds should be a promising material for bone tissue regeneration in clinic.

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