Pore-scale numerical simulation of the heat transfer and fluid flow characteristics in metal foam under high Reynolds numbers based on tetrakaidecahedron model

Abstract

In this paper, the pressure drops and interfacial heat transfer coefficient in metal foam with different pore density which was constructed by tetrakaidecahedron models were numerically studied under high velocity by Computational Fluid Dynamics (CFD). The velocity fields, temperature fields and pressure fields in the computational domain of metal foam were investigated. The equation of pore density and hydraulic diameter of metal foam was obtained. Influence of flow rate on the whole porous zone was also studied and obtaining the fitting formula to predict pressure loss in porous metal which was applied to the pore density range from 10PPI(Pore Per Inch)to 40PPI at high flow rate. Comparing with the previous literatures, the maximum error of pressure drop value was 12.23%. Meanwhile, the relationship between Reynolds number and interfacial heat transfer coefficient was studied, the results shown that the values of heat transfer coefficient increase with the rising of Reynolds number, but the lifting rate decreases gradually. And according to the data points, the numerical formula of interfacial heat transfer coefficient in porous metal was obtained which had a great correctness through contrasting with other data. As a result, the fitting formula could accurately predict the convection heat transfer coefficient of the metal foam interface and provide relevant data for the Thermal Non-equilibrium Model.