Abstract

Study focused on investigating the usefulness of room temperature-curable poly(tetrafluoroethylene)/(hexafluoropropylene) as a polyfluorocarbon coating for mitigating corrosion of carbon steel in a simulated geothermal environment. Coated steel panels were exposed for up to 20 days in an autoclave containing 20,000 ppm CO 2-laden 13 wt.% NaCl solution at 200°C. The appearance of the coatings after 20 days exposure revealed that they adequately protected the underlying steel substrate against corrosion in this short-term exposure. However, the superficial layer of coating suffered hydrothermal oxidation, leading to conformational transformation of the fluorocarbon structure into a fragmental fluorocarboxylic acid derivative as the oxidation reaction product. This transformation generated three undesirable features: (1) an increase in the susceptibility of the coating surfaces to moisture; (2) a decline in the thermal stability of the coatings; (3) a reduction of the crystallinity of the polymer.

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