Polysulfone ultrafiltration membranes fabricated from green solvents: Significance of coagulation bath composition

Abstract

Even though membranes can lead to more environmentally sustainable separation processes, membrane casting typically involves toxic organic solvents. Recently, there has been increasing interest in substituting these toxic solvents for green solvents. In this study, polysulfone ultrafiltration membranes were fabricated by nonsolvent induced phase separation using two green, bio-derived solvents: Cyrene and gamma-valerolactone (GVL). The effect of coagulation bath composition was investigated, with water, ethanol, and water/ethanol mixtures tested as nonsolvents in the bath. Membranes were characterized and their performance was tested by dead-end filtration. For both Cyrene and GVL, using pure water in the coagulation bath resulted in membranes with residual solvent trapped inside. During dead-end filtration, these membranes were either impermeable (in the case of GVL) or had very low bovine serum albumin (BSA) rejection (in the case of Cyrene). Concentrations of ∼ 50–75 v% ethanol in the coagulation bath led to improved solvent removal and better pore formation, as indicated by scanning electron microscopy. These membranes also had higher flux and rejection. For example, membranes cast using Cyrene with a 65:35 volumetric ratio of ethanol:water in the coagulation bath achieved 70.1 L/m2/h water flux at 2.41 bar and 96.7 % BSA rejection. Additionally, the effect of humidity on membranes cast using GVL was investigated. Membranes cast under moderate humidity had novel surface morphologies with porous dimples ∼ 1 µm wide. Overall, these results show that Cyrene and GVL are promising solvents for preparing polysulfone ultrafiltration membranes. The work highlights the importance of relating membrane properties to casting conditions.