Polymerization and copolymerization of trioxane: Factors influencing molecular weight and end groups

Abstract

AbstractIn bulk polymerization and copolymerization of trioxane with ethylene oxide, it has been shown that p‐chlorophenyldiazonium hexafluorophosphate magnified image is a superior catalyst as compared to boron trifluoride dibutyl etherate (BF3 · Bu2O). Polymers and copolymers of significantly higher molecular weight have been obtained. The higher molecular weight has been attributed primarily to less inherent chain transfer during propagation, which in turn can be attributed to the superior gegenion PF6−.The polymerization proceeds via a clear period followed by sudden solidification. Faster polymerization and higher molecular weight polymers have been observed for homopolymerization than for copolymerization. The polymer yield obtained after solidification is determined by both rate of polymerization and rate of crystallization of polymers. These rates, in turn, are dependent on the catalyst concentration. The molecular weight is determined both by polymer yield and extent of inherent chain transfer. In the range of monomer to catalyst mole ration [M]/[C] = (0.5–20) × 104 investigated, it has been found that in the higher range, the polymer yield is independent of the catalyst concentration and the extent of inherent chain transfer is inversely proportional to the half power of catalyst concentration: [M]/[C] = (0.5–8) × 104 for homopolymerization and (0.5–3) × 104 for copolymerization with 4.2 mole % ethylene oxide. In the lower range, the yield decreases with catalyst concentration and the extent of inherent chain transfer is inversely proportional to higher power of catalyst concentration. The dependence of molecular weight of polymers on catalyst concentration has been shown to be a complex one. The molecular weight goes through a maximum as the catalyst concentration is decreased. The maximum molecular weights have been obtained at [M]/[C] ≈ 8 × 104 for homopolymerization and ∼3 × 104 for copolymerization with 4.2 mole % ethylene oxide. Prior to reaching maximum the molecular weight is inversely proportional to the half power of catalyst concentration indicating it is primarily controlled by inherent chain transfer. Upon further decrease of catalyst, molecular weight decreases as a result of both a decrease in polymer yield and an increase in inherent chain transfer.In copolymerization of trioxane and ethylene oxide, it has been ascertained that methylene chloride exhibits a favorable solvating effect. Although higher inherent chain transfer takes place in copolymerization than in homopolymerization, the extent of chain transfer is independent of ethylene oxide concentration. The difference in polymer yield and molecular weight a t different ethylene oxide concentrations is attributed primarily to the difference in kp/kt ratio. It also has been demonstrated that end capping of polymer chains can be accomplished by the use of a chain transfer agent—methylal.