Abstract

The implementation of sustainable water management practices, through the recycling and reuse of water, is essential in terms of minimizing production costs and the environmental impact of the food industry. This problem goes beyond the classical audit and housekeeping practices through developing a systemic water-using reduction strategy. The implementation of such an approach needs R&D development, especially for the food industry, where there is a lack of knowledge on: (a) process integration and (b) data on the pollutant indicators or (c) volumes of water used and discharged at specific steps of the food processing line. Since energy pinch analysis emerged, different variations of pinch methods have been developed. As a variation of pinch, Water pinch analysis is a global and systematic approach to minimize water consumption and discharges, especially for the most energy-intensive and water-consuming factories. Based on the nature of the food industry, the real systems are complex, multi-source multi-contaminant systems, the problem should be well formulated, including mathematical constraints (inequalities thresholds). Current work has reviewed comprehensive literature about different variations of pinch analysis. In continue, water pinch method deeply discussed and some relevant data concerning the water using process and pollutant indicators have been reviewed with emphasis on the food industry sector.

Highlights

  • Setting energy targets is the first fundamental concept of pinch analysis [1]

  • There are some reasons why the food industry faces the challenge of reducing water consumption

  • Optimizing water networks through pinch analysis is an opportunity to increase the efficiency of water use in the food industry with lower investment costs

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Summary

Introduction

Setting energy targets is the first fundamental concept of pinch analysis [1] This approach is based on the optimization of resources and tries to allocate limited sources to the demands in the best way. Based on this definition, the method has been developed for different applications, especially for minimizing water consumption. A systematic approach was developed to optimize water networks of the industrial site by applying analogy with thermal pinch analysis [3,4]. This approach provides results just as spectacular as energy analysis to optimize water consumption. The parallel application of water pinch and mathematical optimization considered as well, which find a water savings of 30% in a corn refinery [8]

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