Pilot-Scale Investigation of the Integrated Anaerobic–Aerobic Bioreactor (IAAB) Treating Palm Oil Mill Effluent (POME): Startup and Performance Evaluation

Abstract

The treatment of palm oil mill effluent (POME) has always been the topic of research in Malaysia due to the high concentration of total suspended solid (TSS) and oil and grease (O&G) ranges from 28 846 to 30 920 mg/L and 5614 to 8812 mg/L, respectively. Additionally, the release of methane gas during the treatment of POME in all of the palm oil mills has been the major contributor to greenhouse gas (GHG) effect. The main aim of this work is to evaluate the performance of the pilot-plant integrated anaerobic–aerobic bioreactor (IAAB) for POME treatment at two different phases: (a) startup and (b) long-term performance evaluation from an organic loading rate (OLR) of 10.5 to 32.5 gCOD/(L·day). Startup of the pilot-plant IAAB was successfully accomplished in 24 days with overall removal efficiencies in terms of biochemical oxygen demand (BOD), chemical oxygen demand (COD), and total suspended solid (TSS) of at least 90% at the OLR of 8.0 gCOD/(L·day). The pilot-plant IAAB achieved high BOD, COD, and TSS removal efficiencies of more than 99% for OLR up to 30.0 gCOD/(L·day) with methane yield ranges from 0.0406 LCH₄/gCODᵣₑₘₒᵥₑd to 0.1312 LCH₄/gCODᵣₑₘₒᵥₑd. The effluent quality remained stable with BOD of 16–107 mg/L with a high percent of compliance with the discharge limit of 100 mg/L. The coupling of the Grau second-order and Stover–Kincannon models (anaerobic system) with the Stover–Kincannon model (aerobic system) will completely define the pilot-plant IAAB system. This pilot-plant research will provide valuable data and experiences required to design and commission a full-scale IAAB.