Abstract
Abstract Unique trilayer (TL) thin films of sodium montmorillonite (MMT), poly(allylamine hydrochloride) (PAH) and poly(sodium phosphate) (PSP) are prepared via layer-by-layer (LbL) assembly. This three-component nanocoating completely shuts down melt dripping and reduces heat release of open-celled flexible polyurethane (PU) foam when exposed to direct flame due to a synergistic interaction between PSP and the thermally shielding clay platelets in the condensed phase. Post burn scanning electron microscopy reveals the nanocoating's swollen morphology is able to maintain foam shape, cellular structure, and porosity. Cone calorimetry reveals that 4 TL coated foams (
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